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How Much Does It Really Cost to Fix an EV?

  • Writer: EV Assure
    EV Assure
  • Jun 1
  • 3 min read

Electric vehicles (EVs) are the future. They're cleaner, quieter, and require less day-to-day maintenance than traditional gas-powered cars. But when something does go wrong, the price tag for repairs can be enough to short-circuit your savings.


Let’s break it down and explore what EV repair really costs, and why it’s smart to protect your ride with electric vehicle warranties like those offered by EV Assure.


Mechanic in blue uniform and black gloves uses a multimeter to test a car battery, with sunlight illuminating the engine bay.


The Myth of "Low Maintenance" EVs

You’ve probably heard that EVs are cheaper to maintain. That’s mostly true—fewer moving parts means fewer oil changes, spark plug replacements, or transmission issues. But that doesn’t mean they're cheap to repair. In fact, EV repairs are 2.3 times more expensive on average than repairs on traditional vehicles. Why? Because the components are complex, the labor is specialized, and there are fewer certified technicians to do the job.


What Could Go Wrong (and How Much It’ll Cost You)

Let’s talk numbers. Here are some of the most common (and costly) EV repairs:

  • EV Battery Replacement: Up to $42,000

  • Electric Motor Replacement: Up to $33,000

  • Battery Control Module: Up to $21,000

  • Transaxle Repairs: Up to $6,300

  • Onboard Charger: Up to $2,800

  • Auxiliary Heater: Up to $2,200

EVs are built for performance, but if one of these major systems goes down, you’re not just looking at a hiccup—you’re looking at a financial headache.


Why Are EV Repairs So Expensive?

One of the main reasons EV repairs are so costly is due to the specialized labor involved. Repairs often require 1.5 times more labor hours and are billed at rates that are 1.3 times higher than those for traditional vehicles. The technicians need advanced certifications and tools that many traditional repair shops don’t have.

Additionally, EV issues can be harder to pinpoint. With software, sensors, and sophisticated control modules all working together, one small glitch can take hours to diagnose. On top of that, not every shop is equipped to handle EVs. Depending on your location, you might not even have a qualified service center nearby. That means towing fees, long wait times, and elevated repair costs.


How EV Assure Can Save You Thousands

This is where EV Assure shines. With comprehensive EV battery coverage, 24-hour roadside assistance (including mobile charging in select cities), and flexible warranty plans that cover the most critical components, EV Assure gives you true peace of mind.


Our plans cover battery range degradation starting at 70% capacity, provided your vehicle had at least 80% of its original range when you signed up. If your battery ever fails, we’ll recycle your old one through our National EV Battery Recycling Program—ensuring EPA compliance and environmental responsibility. You can even pay interest-free for up to 18 months, making top-tier protection accessible without financial strain.


Perhaps most importantly, our coverage is honored at any licensed repair facility. Just show them your coverage and let us handle the rest.


Final Thoughts: The Smarter Way to Own an EV

The truth is that EVs are a smart investment—but only when they’re protected. The cost to fix an electric vehicle is steep, but you don’t have to face it alone. With EV Assure’s electric vehicle service contracts, you’re not just covering your car—you’re safeguarding your lifestyle, your wallet, and your peace of mind.


Ready to protect your EV from surprise repair costs? Learn more about our electric vehicle warranty plans today at https://www.ev-assure.com/ and drive confidently into the future.

 
 
 

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